Nowadays, only 20% of the whole plastic production is recycled due to barriers such as the presence of complex fractions in the waste streams including contaminants or multilayer materials or the mix of plastics with other types of waste that cannot be sorted in a feasible way. This situation implies a high environmental impact when plastic waste is landfilled or incinerated, so new solutions other than mechanical recycling must be developed to significantly increase the amount of plastics being valorized into new feedstocks. PLASTICE was conceived to solve this need by developing a set of new valorization processes that are aligned with the most relevant roadmaps of chemical recycling technologies at European level. Therefore, main efforts will be devoted to the design, development and demonstration under real conditions together with EU waste managers of four valorization technologies: (i) MW-assisted pyrolysis; (ii) hydrothermal liquefaction; (iii) Combined gasification and chemical post-treatment and (iv) Cascade enzymatic hydrolysis. Moreover, PLASTICE overall approach will deploy innovative elements along the whole value chain with the objective of integrating green technologies for the new processes to become sustainable and closing the loop to deliver circular value chains around plastics (including textiles with plastic content). Therefore, PLASTICE works both upstream and downstream the valorization processes, integrating new sorting systems, quality upgrading technologies, digitalization tools and eco-design principles together with new business models linked to each step of the circular value chains. Following this approach, PLASTICE will impact on the amount of landfilled plastics and GHG emissions linked to process operation and fossil fuels-based feedstock. Its replication will be supported by contributing to the development of new standards and regulations, and by creating a community of followers supported by PLASTICE tools and consortium.

This project aims to showcase, at demonstration scale, the feasibility of producing and valorising second generation sugars derived from municipal solid waste (MSW). This MSW is composed of either mixed domestic residual waste or waste rejected from sorting and recycling processes (MRF rejects) and contains significant quantities of paper/card (lignocellulosic) based materials. The sugar will be utilised in the production of three bio-based products; 1) a thermoset bioresin used in the binding of mineral-wool insulation; 2) purified lactic acid (LA) for the commodities market; and 3) poly-lactic acid (PLA) and PLA/Fibre composite materials to be used in non-food contact applications within the fast moving consumer goods (FMCG), packaging, furnishings and construction sectors. The vision is to create a paradigm shift in industrial biotechnology products by establishing a novel approach based on the efficient use of low value mixed waste and the conversion of this material into value-added products. This project, titled ‘Value Added Materials from Organic waste Sugars’ (VAMOS) aims to produce competitive, sustainable, affordable and high-performance bio-based materials from low-value residual waste sugars.

CREAToR focusses on process development and demonstration (to TRL 5) to remove hazardous, already banned bromine-containing flame-retardants from waste streams using continuous purification technologies (supercritical CO2 and cost-effective solvent-based processes using natural deep eutectic solvents (NADES)) in twin-screw extruders. CREAToR will cover the whole value chain, starting from collecting thermoplastic waste streams from building and construction (B&C) and from waste electrical and electronic equipment (WEEE). Respective recyclers and sorters of both industries are part of the CREAToR consortium. The project will implement ways to collect secondary raw materials, identify the presence of hazardous flame retardants, remove these contaminants from the materials and finally reuse the materials. As case studies they will be reused as valuable secondary raw materials for new B&C insulation panels, closing the circle of economy, for automotive interior application, and for producing 3 D printed parts for aerospace applications. The respective end user partners are also part of the CREAToR consortium. For further increasing the economic feasibility of the approach an optimised logistic concept and a harmonized material quality classification scheme will be developed and applied. CREAToR will create a circular economy solution, transforming waste streams that are currently incinerated at costs of >180 €/t (especially from the B&C and WEEE sector) into value-bringing secondary raw materials. The economic viability of CREAToR will be validated through material benchmarking and LCA/LCC assessment for the whole value chain resulting in next generation products. The strong industrial/recycler presence in the consortium (12 industrial partners, among them three recyclers, six SMEs, and six large enterprises) will ensure the market relevance of the developments and the rapid commercialisation of the results within 1-2 years after the end of the project.