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ALFA LAVAL COPENHAGEN A/S

Country: Denmark

ALFA LAVAL COPENHAGEN A/S

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6 Projects, page 1 of 2
  • Funder: European Commission Project Code: 230775
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  • Funder: European Commission Project Code: 238013
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  • Funder: European Commission Project Code: 101111899
    Overall Budget: 40,287,400 EURFunder Contribution: 20,000,000 EUR

    Hydrogen Offshore Production for Europe (HOPE) intents to pave the way for the deployment of large-scale offshore hydrogen production. To this aim, HOPE will design, build and operate the first offshore hydrogen production demonstrator of 10MW by 2025 in an offshore test zone near the port of Oostende in Belgium. The two-years demonstration of a mid-scale concept on a retrofitted jack-up barge will prove the technical and commercial sustainability of renewable offshore hydrogen production, export by pipelines and supply to end-clients onshore. It will also provide an extensive experience to assess the feasibility of 300MW and 500MW offshore concepts. The experience gathered by the consortium members and the maturity levels reached at the end of the project will enable the deployment of commercial large-scale solutions as soon as 2028. HOPE gathers a unique consortium of European players with cutting-edge expertise across the whole hydrogen value chain: an offshore wind power developer, a renewable hydrogen producer, an electrolyser manufacturer, a desalination solutions manufacturer, an offshore hydrogen pipes manufacturer, a research centre, a regional development agency, a strategic consultancy and a renewables communication agency. HOPE will produce a large range of exploitable results including not only detailed designs of replicable offshore hydrogen technologies, operational data and resulting analyses from a first-of-a-kind project but also pre-feasibility studies and techno-economic assessments of two large-scale concepts. Through an ambitious dissemination and exploitation plan, the consortium intends to accelerate the deployment of large-scale offshore hydrogen solutions to contribute to reach the 10 Mt of clean hydrogen produced in Europe by 2030 to decarbonize the European economy and reach our climate goals.

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  • Funder: UK Research and Innovation Project Code: EP/S019502/1
    Funder Contribution: 569,644 GBP

    Boiling phenomena are central to heating and cooling duties in many industries, such as cooling and refrigeration, power generation, and chemical manufacture. Limitations to boiling heat transfer arise through surface dry-out at high heat flux, leading to localised hot-spots on heat transfer surfaces and larger equipment requirements. Whilst this is a significant problem for many industries, it becomes even more of an issue when dealing with small-scale systems, such as those used for cooling of microelectronics, where failure to remove heat effectively leads to localised overheating and potential damage of components. Spatially non-uniform and unsteady dissipative heat generation in such systems is detrimental to their performance and longevity. The effective heat exchanger area is of order sq. cm, with heat fluxes of order MW/sqm. This requires a transformative, step-change, beyond the current state-of-the-art for cooling heat fluxes between 2-15 MW/sqm at local "hot spots" to prevent burn out. A number of attempts have already been made to extend the upper boundary for the heat flux through alteration of surface characteristics with the aim of improved nucleation of vapour bubbles, bubble detachment, and subsequent rewetting of the surface by liquid. Despite the progress made, previous work on surfaces for pool- (and potentially flow-) boiling does not involve a rational approach for developing optimal surface topography. For instance, nucleate boiling heat transfer (NBHT) decreases with increasing wettability, and the designer must consider the nucleation site density, associated bubble departure diameter, and frequency related to the surface structure and fluid phase behaviour. For high surface wettability, the smaller-scale surface structure characteristics (e.g. cavities) can act as nucleation sites; for low wettability, the cavity dimensions, rather than its topology, will dominate. Therefore, characterising surfaces in terms of roughness values is insufficient to account for the changes in the boiling curve: the fluid-surface coupling must be studied in detail for the enhancement of NBHT and the critical heat flux. EMBOSS brings together a multi-disciplinary team of researchers from Brunel, Edinburgh, and Imperial, and six industrial partners and a collaborator (Aavid Thermacore, TMD ltd, Oxford Nanosystems, Intrinsiq Materials, Alfa Laval, CALGAVIN, and OxfordLasers) with expertise in cutting-edge micro-fabrication, experimental techniques, and molecular-, meso- and continuum-scale modelling and simulation. The EMBOSS framework will inform the rational design, fabrication, and optimisation of operational prototypes of a pool-boiling thermal management system. Design optimality will be measured in terms of materials and energy savings, heat-exchange equipment efficiency and footprint, reduction of emissions, and process sustainability. The collaboration with our partners will ensure alignment with the industrial needs, and will accelerate technology transfer to industry. These partners will provide guidance and advice through the project progress meetings, which some of them will also host. In addition, Alfa Laval will provide brazed heat exchangers as condensers for the experimental work, Intrinsiq will provide copper ink for coating surfaces and Oxford nanoSystems will provide nano-structured surface coatings. The project will integrate the challenges identified by EPSRC Prosperity Outcomes and the Industrial Strategy Challenge Fund in Energy (Resilient Nation), manufacturing and digital technologies (Resilient Nation, Productive Nation), as areas to drive economic growth.

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  • Funder: UK Research and Innovation Project Code: EP/K008595/1
    Funder Contribution: 609,748 GBP

    Multiphase flows often play a central role in engineering and have numerous practical applications. The proposed research focuses on free-surface thin-film flows over heated substrates. Such flows are part of the general class of interfacial flows which involve such diverse effects as dispersion and nonlinearity, dissipation and energy accumulation, two- and three-dimensional phenomena and hence they are of great fundamental significance. Film dynamics and stability are governed by the effects of gravity, inertia, capillarity, thermocapillarity, viscosity, as well as surface topology and conditions. The thermocapillary forces give rise to an important surface phenomenon known as the Marangoni effect, in which variations in surface tension due to temperature result in liquid flow. The Marangoni effect leads to film deformation, driving it to rise locally and thus to generate instabilities that lead eventually to the formation of wave structures. In low-Reynolds (Re)-numbers heated falling films the thermocapillary forces are in competition with those of gravity and viscosity. In shear-driven horizontal flows, gravity is absent and the driving force is that of viscous shear at the gas-liquid interface. At higher Re inertia begins to play an increasingly dominant role. Film flows show great promise in terms of their heat exchange capabilities. We aspire to harness and extend this promise, which will allow step improvements to the performance and efficiency of a host of technologies and industrial applications that rely crucially on film flows. This proposal seeks funding for a comprehensive three-year research programme into a three-pronged novel experimental, theoretical and numerical investigation aimed at rationally understanding and systematically predicting the hydrodynamic characteristics of liquid films flowing over heated surfaces, and furthermore, how these characteristics control the heat transfer potential of the corresponding flows. The proposal aims to answer these questions, with the goal of being able to accurately and efficiently predict complex physical behaviour in heated film flows. We focus specifically on two paradigm flows: gravity-driven falling films and gas-driven horizontal films. The analytical work will be complemented by detailed numerical simulations that will act to verify the efficacy of the developed flow models while both analysis and computations will be contrasted with advanced experiments. The work will be undertaken by a team from the Chemical and Mechanical Engineering Departments at Imperial College London with complementary skills and strengths: Kalliadasis (Analysis--Theory), Markides (Experimental Fluid Mechanics) and van Wachem (Multiphase Flow Modelling--Computations).

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