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4 Projects, page 1 of 1
  • Funder: UK Research and Innovation Project Code: EP/K503228/1
    Funder Contribution: 886,740 GBP

    Swansea University is the host for the EPSRC/TSB funded Innovation and Knowledge centre, the Sustainable Product Engineering Centre for Innovative Functional Industrial Coatings (SPECIFIC). The SPECIFIC IKC has ambitious targets to create a new billion pound industry sector built on the principle of buildings as power-stations. The core collaborative partners include leading UK research institutes (e.g. ICL and Bath Universities) and internationally leading industry groups (e.g. Tata, BASF and Pilkington). Critically, the IKC is established after 9 months of operation in a purpose designed facility including state of the art labs and scale up facilities (a pilot production line) with industry and academic team members working together in a true open innovation model. Having established the centre and the core partnerships it is clear that to deliver the ambitious targets and create the new UK lead industry in functionally coated construction products the key final ingredient is the people. Whilst the existing team funded by EPSRC, TSB, the University and Industry is quite small (19 people in totality) the IKC is supported by a larger cohort of research students (currently 32 funded largely through ESF sources). It is this critical mass of young, enthusiastic, open minded individuals that catalyses the atmosphere and initial successes of the IKC. It is the aim for COATED that we can build on this initial momentum and support three entries of seven EngD students onto a new EngD programme based entirely on functional coatings. We have secured the support of the Welsh European funding office (WEFO) and Swansea University for one third of the funds. Our industry partners have committed one third of the funds and as such we feel the proposal represents good economic value to EPSRC. This EPSRC funding will be critical in enabling research partnerships with universities outside Wales (such as ICL, Bath and Oxford) and with international companies with a UK footprint who are not based in the Principality. In addition, these research engineers upon graduation will form a critical pillar of a knowledge transfer mechanism into the new industry sector. This proposal builds on the long term innovative and successful EngD programmes run at Swansea on Steel Technology introducing a new dimension of UK wide collaboration and with a clear focus on value creation for the UK economy. COATED represents an important expansion of EngD activity at Swansea and underpins the success of the IKC. The ambitions of the SPECIFIC IKC to deliver new technology, jobs and wealth creation can only be realised with the mix of experienced Technology Transfer Fellows, engaged industry and academic partners (provided through the IKC) and a continued supply of open minded enthusiastic researchers that COATED can offer. A key new development will be the engagement with Oxford, Bath and Imperial at EngD level as this will bring cluster activity within those institutions where currently SPECIFIC has a single postdoctoral researcher. In addition, the EPSRC funding will allow for collaboration with companies across the UK and with multinational partners with a UK footprint. A key output from COATED alongside the technological and scientific innovations will be the people who will form part of the emerging new industry creating buildings that are power-stations. The alignment of Welsh Government, Industry and EPSRC that this programme offers will deliver these benefits with minimal financial contribution and could be an important model for how the funding organisations can work successfully together in the future to deliver value to the UK economy.

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  • Funder: UK Research and Innovation Project Code: EP/L015099/1
    Funder Contribution: 2,695,470 GBP

    The EPSRC Centre for Doctoral Training in Industrial Functional Coatings: COATED2 will extend and enhance doctoral training provision provided by the current EPSRC CDT COATED. This new CDT will provide 40 EngD research engineers (REs) over 4 cohorts beginning in 2015 to provide critical support to the EPSRC/TSB funded SPECIFIC Innovation and Knowledge Centre (IKC) hosted by Swansea University. The main aim of SPECIFIC is to rapidly develop and up-scale functional coated materials on steel and glass that generate, store and release energy creating buildings as power stations. In the UK more than 4billion m2 of roofs and facades could be used to harvest solar energy. SPECIFIC's vision is to use such surfaces to generate up to one 1/3 of the UK's target renewable energy by the 2020s. This is based on using 20million m2 by 2020, less than 0.5% of the available area. Development of such coatings will lead to an enhancement of value in current manufacturers and the evolution of new industries generating wealth and jobs in the UK. This CDT will furnish these evolving industries with highly skilled graduates whilst providing leaders of industry to existing manufacturers and substrate producers. SPECIFIC supported by COATED REs has made rapid progress and a pilot production line has been established at the IKC opened by Vince Cable MP and Welsh First Minister Carwyn Jones in 2012. The input of current REs into the IKC has led to 2 potential commercial products and 8 patents during the first 2 years of operation. The pilot line provides dedicated up-scaling capabilities to take technologies from lab to production in a matter of days or weeks rather than years. As such, these world-class facilities provide a dynamic environment for the development, up scaling and production of innovative functional coated products and the CDT therefore fulfills the EPSRC priority area of complex manufactured products. Not only this but the technical focus of products researched and up-scaled in the CDT will support other priority themes including solar, energy storage, functional materials and sustainable use of materials and thus provides a rapid route through Technology Readiness Levels (TRLs) 1-6 for a number of critical future technologies. The COATED2 programme will continue to provide research and training in the area of functional coatings that will underpin the research and scale-up activities occurring at SPECIFIC. The brief of the CDT will be enhanced to support the new EPSRC Centre for Innovative Manufacturing (CIM) in Large Area Electronics of which the Welsh Centre for Printing and Coating (WCPC) at Swansea University is a key partner. The WCPC activities are critical to both SPECIFIC and the CIM as the development of large scale printing process are key for the production of the functional coatings technologies developed at SPECIFIC. Thus, REs will directly support activities that will influence both large-scale EPSRC projects. Further enhancement will come in the form of research aligned with Imperial College London (ICL) as a number of collaborative projects are active with ICL linked to Plastic Electronics and their CDT in this field through SPECIFIC and the WCPC. The strategic working partnership between Swansea and partner universities will be strengthened in 2013 by a £6.6million Welsh Government investment in a Solar Energy Futures Lab bringing leading ICL and Oxford University scientists to the IKC to support the science behind innovation for the full period of the COATED2 CDT. This will provide COATED2 REs with access to these scientists and benefit from the synergy of complementary projects supported through each University/CDT with cross fertilisation through the IKC. This activity of RE support for the IKC and CIM with cluster projects involving partner institutions provides a flourishing and vibrant research environment with world class facilities on hand to facilitate research and success.

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  • Funder: UK Research and Innovation Project Code: EP/S024441/1
    Funder Contribution: 6,891,370 GBP

    TOPIC: "Semiconductors" are often synonymous with "Silicon Chips". After all Silicon supported computing technologies in the 20th century. But Silicon is reaching fundamental limits and already many of the technologies we now take for granted are only possible because of Compound Semiconductors (CS). These technologies include The Internet, Smart Phones, GPS and Energy efficient LED lighting! CSs are also at the heart of most of the new technologies expected in the next few years including 5G wireless, ultra-high speed optical fibre connectivity, LIDAR for autonomous vehicles, high voltage switching for electric vehicles, the IoT and high capacity data storage. To date CSs are made in relatively small quantities using fairly bespoke manufacturing and manufacturers have had to put together functions by assembling discrete devices. But this is expensive and for many of the new applications integration is needed along the lines of the Silicon Integrated Chip. CDT research will involve: the science of large scale CS manufacturing (e.g. materials combinations to minimise wafer bow, new fabrication processes for non-flat surfaces); manufacturing integrated CS on Silicon and in applying the manufacturing approaches of Silicon to CS. The latter includes using generic processes and generic building blocks and applying statistical process control. By applying these approaches students will address and invent new ways to exploit the highly advantageous electronic, magnetic, optical and power handling properties of CSs and generate novel integrated functionality for sensing, data processing and communication. NEED: This CDT is a critical part of the strategic development of a CS Cluster supporting activity throughout the UK. It is part of the development of a wider training portfolio including apprenticeships and CPD activities, to train and upskill the CS workforce. Evidence of the critical need for a CDT, has been identified in a survey and analysis conducted by UK Electronics Skills Foundation highlighting the specific skills required in this rapidly growing high technology industrial sector. "We are looking for PhD level skills plus industry experience. We don't have the time to train up new staff." "There are no 'perfect employees' for CS companies, as this is effectively a new area. Staff, including those with PhDs, either have silicon skills and need CS-specific training, or have CS skills and need training in volume tools and processes, either in the cleanroom or in packaging." - quotes from CS Skills Survey - Report UKESF July 2018. We have worked with the CSA Catapult utilising the skills need they have identified as well as companies across the spectrum of CS activities and are confident of the absorptive capacity: the expected PhD level jobs increase for the existing cluster companies alone would employ all the students and the CDT will support many more companies and academic institutions. APPROACH: a 1+3 programme where Year 1 is based in Cardiff, with provision via taught lectures using university approved level 7 modules and transferable skills training, hands on and in-depth practical training and workshop material supplied by University and Industry Partner staff. A dedicated nursery clean room to allow rapid practical progress, learning from peer group activity and then an industry facing environment with co-location with industry staff and manufacturing scale equipment, where they will learn the future CS manufacturing skills. This will maximise cross fertilisation of ideas, techniques and approach and maximise the potential for exploitation. Y2-Y4 consist of an in depth PhD project, co-created with industry and hosted at one of the 4 universities, and specialised whole cohort training and events, including communication, responsible innovation, entrepreneurship, co-innovation techniques and innovative outreach.

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  • Funder: UK Research and Innovation Project Code: EP/P006973/1
    Funder Contribution: 10,852,700 GBP

    We will establish the primary global manufacturing research hub for Compound Semiconductors that brings together Academic and Industrial researchers. This will capitalize on existing academic expertise in Cardiff, Manchester, Sheffield and UCL and the UK indigenous corporate strength in the key advanced materials technology of Compound Semiconductors. Cardiff, the Compound Semiconductor Centre and the other spoke universities will provide > £100M of additive capital leverage to the Hub, providing European leading facilities for large scale compound semiconductor epitaxial growth, device fabrication and characterisation enabling the most effective translation of research to manufacturing. The hub will operate at the necessary scale and with the necessary reach to change the approach of the UK compound semiconductor research community to one focused on starting from research solutions that can be manufactured. It will do this by providing the necessary tools and expertise and will become the missing exploitation link for the UK compound semiconductor research community. It will be a magnet and the driver for high technology industry and will act as the focal point for Europe's 5th Semiconductor Cluster and the 1st dedicated to compound semiconductors. Partners will include local and UK companies and global organisations. The importance of compound semiconductor technology cannot be overstated. It has underpinned the internet and enabled megatrends such as Smart Phones and Tablets, satellite communications / GPS, Direct Broadcast TV, energy efficient LED lighting, efficient solar power generation, high capacity communication networks, data storage, ground breaking healthcare and biotechnology. Silicon has supported the information society in the 20th century and dominates memory and processor function, but is reaching fundamental limits. Whilst the combination of Silicon and compound semiconductors will produce a second revolution in the information age, they are very different materials with, for example, different fundamental lattice constants and different thermal properties and have different device fabrication requirements. We propose research into large scale Compound Semiconductor manufacturing and in manufacturing integrated Compound Semiconductors on Silicon. The scale of the hub means we can bring together three world leading researchers in the growth of compound semiconductors on Silicon. Each has individually invented different solutions to tackle the silicon / compound semiconductor interface - together they will invent the universal solution. We will solve the scientific challenges in wafer size scale-up, process statistical control and integrated epitaxial growth and processing to facilitate new devices and integrated systems and open up completely new areas of research, only possible with reliable and reproducible fabrication, such as electronically controlled Qubits. We will facilitate the improved communication infrastructure necessary for the connected world and the integrated systems of the Internet of Things. We will produce large area integrated sensor arrays for, e.g. in-process Non-Destructive Testing, further benefiting manufacturing but also improving our safety and security. The key outcomes will be to 1) To radically boost the uptake and application of Compound Semiconductor technology by applying the manufacturing approaches of Silicon to Compound Semiconductors, 2) To exploit the highly advantageous electronic, magnetic, optical and power handling properties of Compound Semiconductors while utilising the cost and scaling advantage of silicon technology where best suited and 3) To generate novel integrated functionality such as sensing, data processing and communication.

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