IbD® will create a holistic platform for facilitating process intensification in processes in which solids are an intrinsic part, the cornerstone of which will be an intensified-by-design® (IbD). The IbD approach is hinged on the use of robust data about a process to ‘redesign’, modify, adapt and alter that process in a continuous, intensified system, and will be the new paradigm in the intensification of processes based on statistical, analytical and risk management methodologies in the design, development and processing of high quality safe and tailored chemicals, pharmaceuticals, minerals, ceramics, etc. under intensified processes. The IbD Project will deliver the EU process industry with an affordable and comprehensive devices-and-processes design-platform endeavoured to facilitate process intensification (PI), which specially targets -but is not limited to- solid materials processing. Five PI industry case studies will be implemented in mining, ceramics, pharmaceutical, non-ferrous metals and chemical processes using the IbD approach and to validate the IbD methodologies, tools, PI modules, control and fouling remediation strategies and the ICT Platform itself for the industrial implementation of PI in processes involving solids. The Platform includes design modules for the commonest intensified reactors-Rotating fluidized beds, micro-structured reactor and spinning disk, among others, as well as a generic Module Builder -equipped with a set of both proprietary and third-parties design tools- for designs carried out on the basis of radically novel ideas. The IbD Platform output is basically a data set that comprises the intensified reactor design -ready to be built or assembled-, an optimised whole process design including the upstream/downstream intensified unit operations and their solids handling capability, as well as cleaning methods, etc. and the expected economic and environmental quantitative impacts.

Application of Solar Thermal Energy to Processes (ASTEP) will create a new innovative Solar Heating for Industrial Processes (SHIP) concept focused on overcoming the current limitations of these systems. This solution is based on modular and flexible integration of two innovative designs for the solar collector (SunDial) and the Thermal Energy Storage (TES, based on Phase Change Materials, PCM) integrated via a control system which will allow flexible operation to maintain continuous service against the unpredictable nature of the solar source and partially during night operation. ASTEP will demonstrate its capability to cover a substantial part of the heat demand of the process industry at temperatures above 150 ºC and for latitudes where current designs are not able to supply it. Its modularity and compactness will also enable easy installation and repair with reduced space requirements, while most of components can be sourced locally. The ASTEP`s process integration will allow full compatibility with the existing systems of potential end-users of SHIP. These aspects will provide a very competitive solution to substitute fossil fuel consumption. The developed solar concept will be tested at two industrial sites to prove the objective’s target of TRL5. Life Cycle Analysis will be included to validate and demonstrate the efficiency of the proposed technologies. The first Industrial Site of the proposal is the world’s leading steel company, ArcelorMittal, with a heating demand above 220 ºC for a factory located at a latitude of 47.1 N (Iasi, Romania). The second site is the dairy company MANDREKAS, located at a latitude of 37.93 N (Corinth, Greece) with a heating demand for steam at 175 ºC and a cooling demand at 5 ºC. These test locations will validate the ASTEP solution for a substantial part of the potential requirements of industrial heating and cooling demand of the European Union (EU28), which is estimated at approximately 72 TWh per year