Manufacture Using Advanced Powder Processes - MAPP Conventional materials shaping and processing are hugely wasteful and energy intensive. Even with well-structured materials circulation strategies in place to recondition and recycle process scrap, the energy use, CO2 emitted and financial costs associated are ever more prohibitive and unacceptable. We can no longer accept the traditional paradigm of manufacturing where excess energy use and high levels of recycling / down cycling of expensive and resource intensive materials are viewed as inevitable and the norm and must move to a situation where 100% of the starting material is incorporated into engineering products with high confidence in the final critical properties. MAPP's vision is to deliver on the promise of powder-based manufacturing processes to provide low energy, low cost, and low waste high value manufacturing route and products to secure UK manufacturing productivity and growth. MAPP will deliver on the promise of advanced powder processing technologies through creation of new, connected, intelligent, cyber-physical manufacturing environments to achieve 'right first time' product manufacture. Achieving our vision and realising the potential of these technologies will enable us to meet our societal goals of reducing energy consumption, materials use, and CO2 emissions, and our economic goals of increasing productivity, rebalancing the UK's economy, and driving economic growth and wealth creation. We have developed a clear strategy with a collaborative and interdisciplinary research and innovation programme that focuses our collective efforts to deliver new understanding, actions and outcomes across the following themes: 1) Particulate science and innovation. Powders will become active and designed rather than passive elements in their processing. Control of surface state, surface chemistry, structure, bulk chemistry, morphologies and size will result in particles designed for process efficiency / reliability and product performance. Surface control will enable us to protect particles out of process and activate them within. Understanding the influence between particle attributes and processing will widen the limited palette of materials for both current and future manufacturing platforms. 2) Integrated process monitoring, modelling and control technologies. New approaches to powder processing will allow us to handle the inherent variability of particulates and their stochastic behaviours. Insights from advanced in-situ characterisation will enable the development of new monitoring technologies that assure quality, and coupled to modelling approaches allow optimisation and control. Data streaming and processing for adaptive and predictive real-time control will be integral in future manufacturing platforms increasing productivity and confidence. 3) Sustainable and future manufacturing technologies. Our approach will deliver certainty and integrity with final products at net or near net shape with reduced scrap, lower energy use, and lower CO2 emissions. Recoupling the materials science with the manufacturing science will allow us to realise the potential of current technologies and develop new home-grown manufacturing processes, to secure the prosperity of UK industry. MAPP's focused and collaborative research agenda covers emerging powder based manufacturing technologies: spark plasma sintering (SPS), freeze casting, inkjet printing, layer-by-layer manufacture, hot isostatic pressing (HIP), and laser, electron beam, and indirect additive manufacturing (AM). MAPP covers a wide range of engineering materials where powder processing has the clear potential to drive disruptive growth - including advanced ceramics, polymers, metals, with our initial applications in aerospace and energy sectors - but where common problems must be addressed.

The future sustainable production of bulk and fine chemicals is an ever-increasing global challenge that requires a transformative scientific approach. We must develop new ways of efficiently exploiting valuable fossil-fuel resources and tools to exploit renewable resources such as CO2 and lignin. Catalytic methods, the heart of this CDT, are key to these transformations, offering the single most powerful and broadly applied technology for the reduction of energy demand, cost, environmental impact and toxicity. This CDT will drive forward a sustainable and resource-rich culture. This CDT in Critical Resource Catalysis (CRITICAT) combines the catalysis research collective of St. Andrews, Edinburgh, and Heriot-Watt Universities to create a new and unique opportunity in PhD training and research. CRITICAT will allow 80+ bright minds to be challenged in a comprehensive and state-of-the-art PhD training regime in the broad remit of catalytic science, transforming them into future scientific researchers, business leaders, entrepreneurs, and policy makers. These will be people who make a difference in a technologically-led society. Our critical mass in critical resource catalysis will accelerate training, discovery, understanding, and exploitation within catalytic chemistry. We will focus our efforts on the future of catalysis, driving new advances for environmentally sustainable economic growth and underpinning current growth in the UK chemicals sector. The economic impact in this area is huge: in 2010, an EPSRC/RSC jointly commissioned independent report showed that the UK's "upstream" chemicals industry and "downstream" chemistry-using sector contributed a combined total of £258 billion in added value to the economy in 2007, equivalent to 21% of UK GDP, and supported over 6 million UK jobs. Sustained investment in PhD training within this area will provide the highest quality employees for this sector. The CRITICAT PhD students will be exposed to a unique training and research environment. Extensive taught courses (delivered by CRITICAT PIs and industrial collaborators) will offer fundamental insight into homogeneous, heterogeneous, industrial and biocatalysis coupled with engineering concepts and essential techniques to showcase cutting-edge catalysis. The CRITICAT partners will develop these core courses into a foundational textbook for graduate training across catalysis using critical resources as its cornerstone that will serve as a legacy for this programme. We will expand our pedagogical innovation to all PhD graduate students at our three partner universities, providing region-wide enhanced academic provision. Continuous growth and peer-to-peer learning throughout their research efforts will create graduates who are keen to continue learning. They will be equipped with business, management, entrepreneurial and communication skills synergistic with core science knowledge and research undertakings. In this way, we will ensure that our CRITICAT students will be able to innovate, think critically, and adapt to change in any technological career. We will prepare the next generation of scientists, managers and innovators for key roles in our future society. To support this broad developmental approach, industry and business leaders will contribute widely to CRITICAT. Industries will (i) provide scientific ideas and objectives, (ii) deliver new competencies through targeted courses ranging from entrepreneurship to intellectual property rights and (iii) provide laboratory placements to consolidate learning and exploit any scientific advances. Furthermore, our extensive collaboration with leading international academic institutions will engender PhD student mobility, expand impact and allow experiential learning. We will build on our existing public engagement frameworks to enable our students to deliver their research, impact and scientific understanding to a wide audience, exciting others and driving new scientific policy.

Catalysis is a core area of science that lies at the heart of the chemicals industry - an immensely successful and important part of the overall UK economy, where in recent years the UK output has totalled over £50B annually and is ranked 7th in the world. This position is being maintained in the face of immense competition worldwide. For the UK to sustain its leading position it is essential that innovation in research is maintained, to achieve which the UK Catalysis Hub was established in 2013; and has succeeded over the last four years in bringing together over 40 university groups for innovative and collaborative research programmes in this key area of contemporary science. The success of the Hub can be attributed to its inclusive and open ethos which has resulted in many groups joining its network since its foundation in 2013; to its strong emphasis on collaboration; and to its physical hub on the Harwell campus in close proximity to the Diamond synchrotron, ISIS neutron source and Central Laser Facility, whose successful exploitation for catalytic science has been a major feature of the recent science of the Hub. The next phase of the Catalysis Hub will build on this success and while retaining the key features and structure of the current hub will extend its programmes both nationally and internationally. The core activities to which the present proposal relates include our coordinating activities, comprising our influential and well attended conference, workshop and training programmes, our growing outreach and dissemination work as well as the core management functions. The core catalysis laboratory facilities within the research complex will also be maintained and developed and two key generic scientific and technical developments will be undertaken concerning first sample environment and high throughput capabilities especially relating to facilities experimentation; and secondly to data management and analysis. The core programme will coordinate the scientific themes of the Hub, which in the initial stages of the next phase will comprise: - Optimising, predicting and designing new catalysts - Water - energy nexus - Catalysis for the Circular Economy and Sustainable Manufacturing - Biocatalysis and biotransformations The Hub structure is intrinsically multidisciplinary including extensive input from engineering as well as science disciplines and with strong interaction and cross-fertilisation between the different themes. The thematic structure will allow the Hub to cover the major areas of current catalytic science