The aim of PULPACKTION project is to develop cellulose-based tailored-to-purpose packaging solutions for specific food and electronic packaging applications which needs medium and high barrier requirement’s and that nowadays are packing in polymer fossil based solutions. This innovation will take advantage of the flexibility in the wet-moulding production of wood pulp based materials. Different types of wood pulp will be combined to prepare slurries for wet-moulding applications. These slurries will be additivated with biopolymers and other bio-based compounds in order to tailor the final properties of the resulting wet-moulded materials. By tailoring the composition of the wet mouldable slurry, a wide range of final properties in the resulting dry material will be achieved. This flexible packaging manufacturing system will be combined with 100% bio-based coatings and films on the cellulose-based substrate. To fulfil the properties required for PULPACKTION’s specific packaging applications using a fully bio-based approach, additional barriers will be implemented onto the wet moulded substrate. For this purpose, new bio-based polymer blends will be optimized. These new blends, containing biopolymers such as thermoplastic starch (TPS), poly (lactic acid) (PLA), other bio-additives, and reinforcements such as microfibrillated cellulose (MFC), will be processed into multilayer films, composites and coatings. In this manner, not only coatings for improved barrier properties, but also 100% bio-based films for packages’ top lids will be produced. Therefore, a final 100% bio-biobased integral packaging solution with similar properties to existing fossil-based packaging solutions will be achieved.

The project aims at the valorization of agricultural residues coming from mushroom (Agaricus Bisporus) farming residues as a case to set up new cascading possibilities using innovative procedures to extract high value bio-based additives (antioxidants, antimicrobials, proteins), convert lipids into bioplasticizers and polysaccharides (glucans and fermentable sugars) into biopolymers using remaining side streams in substrates to close the agricultural cycle by composting and/or biogas synthesis. The funguschain project will demonstrate its industrial viability by building a new biorefinery that will use cost-effective extraction technologies (MAE and HWPE) revalorizing more than 65% of waste into valuable additives. These additives will be incorporated into high added value products and industrially validated towards 3 key value chains in the European economy (food, cleaning and plastic sectors). Industrial lines from end-users will be modified and adapted to the developed products. These products are: food supplements for elderlies, cleaning products, novel biobased thermoplastic masterbatches, bioplasticizers and industrial film products (thin bags and gloves 50 microns and mulching). A business strategy to valorise the products in a collaborative manner will be designed, leading to safe, sustainable, economically viable and attractive products acceptable to consumers. Partners will ensure that products meet legal and market requirements. The project will forge and propel industries growing within the frame of the European bioeconomy, boosting the community network. The consortium involves 16 partners (4 RTDs, 4 Large industry and 8 SMEs) accounting with 5 BBI full members and 3 associate members. Funguschain project has a duration of 48 months and a total estimated budget of 8,143,661 M€ plus 3,500,000M€ in additional activities dedicated to the construction of the DEMO biorefinery plant.

ReBioCycle proves a portfolio of bioplastic sorting and recycling technologies within 3 complementary waste-processor-centric HUB at DEMO scale and in the real operational environment the effective and efficient recycling of 3x types of bioplastics (PLA, PHA, Mater-Bi) to demonstrate higher impact of obtaining the same or superior grade recycled polymers and other higher value applications. - NL HUB chemical technology upscaling to TRL 6. Using TORWASH technology to recycle PLA & PHA polymers (500 kg each. KPI: at least 1 m3 solution of monomers from each of PLA/PHA free of solids. The NCTP Group waste sorting site of Heerenveen (Friesland, NL) and TEC, PBM, Corbion will be involved. - IT HUB chemical technology upscaling to TRL 7. NOVAMONT technology will be used to recycle 600 kg of mixed composites including Mater-Bi. Also PHA from the NL and ES Hub will be tested in the IT HUB to blend into further Mater-Bi bioplastic formulations. IREN Group waste sorting site of Borgaro Torinese (Piedmont, Italy) and NOVAMONT’s new dedicated bioplastics recycling section within its Terni (IT) plant will be involved. - ES HUB Enzymatic recycling technology brought to TRL 6 , producing 50 kg within reactors of 200 litre s (CSIC (supported by AIMPLAS pre-treatment). Microbial recycling technology (by the AD “short-circuited” technology of GPB and UCD via pure culture fermentation ) brought to TRL 7 resulting outcomes 100kg rPHA (PHBV & PHBHx) and 20 kg rPHBV. Mechanical Technology upscaling to TRL 7 with the KPI level to be achieved 250 kg bioplastic recycle (TCD, AIMPLAS involved). HUB activities in SAV waste sorting site of Manises (Valencia, Spain). ReBioCycle will verify the industrial grade specifications by biopolymer brand owners and via demonstration of real-world products: durable (ARAPAHA: PLA) and multi-use packaging (SULAPAC: PHA and Mater-Bi). The LCA analysis by ARCHA and tailored D&E plan by partners EUBP and MAGFI will facilitate KER uptake.

MOEBIOS is an application of the circular (bio)economy concept: the development of three value chains incorporating separate recycling streams for bioplastics (BP’s) to improve waste management efficiency throughout Europe. It is a systemic innovation: it will create linkages addressed at the different key stages of the whole chains to solve a hierarchical challenge, from the collection of the bioplastic waste (simulated streams), up to the upcycling and validation of the final recycled end-products (holistic and coordinated solution). The new value chain will imply sorting, conditioning and valorising three types of waste streams from the packaging, agriculture and textile industries into three end-products, targeting to reach at least the same quality and functionality than the original grades, while the end users’ acceptance will be assessed as well. As cornerstone targets for maximizing project’s impact, the upscaling of the recycling processes will: (1) be integrated in pilot plants on the premises of actual industrial recycling lines currently operating in waste management companies, not disrupting them, and reaching a final TRL = 6/7 or even beyond. (2) focus on bioplastics for which recycling processes are still not in place, excluding bio-based analogues (“drop-ins”): PLA and PLA blends, PHA and its blends, PBS and PEF, accordingly with the market. The use of PBAT will be assessed as well. A Multi-Actor Approach (MAA) and a transdisciplinary methodology will engage waste producers, waste managers, bio-based and (bio)plastics industry, public authorities, standardization agencies, citizens and media multipliers, creating a co-creation and co-ownership innovation environment of + 50 participants.

GRECO aims to demonstrate the life cycle and techno-economic feasibility of greener & safer bioplastics value chains for the food packaging sector, based on a safe and sustainable by design (SSbD) strategy. To this aim, innovative bio-based, biodegradable, and recyclable packaging based on new PLA copolymers, coatings, additives and catalysts accompanied by surface treatments will be produced. Regulatory compliance will be demonstrated while contributions to new or modified standards and proper labelling will be proposed. Digital tools will drive the developments from the simulation and modelling scopes, and social sciences and humanities (SSH) will provide relevant information related to social perception and acceptance. All of them will pave the way to facilitate the introduction of the new products into the packaging market sector and our society. Contribution to the Plastics Strategy, the Single-use Plastics Directive (SUP) and the EU Circular Economy Action plan (CEAP) will be ensured. GRECO will introduce the food packaging industry to groundbreaking bio-based, SSbD, and fully circular PLA-based materials, that meet diverse application needs. These alternatives aim to replace fossil-based, complex, and multimaterial structures prevalent in the industry, improving packaging end-of-life through biodegradation in various environments like industrial and home compostability, anaerobic, marine, and soil. The design will ensure recyclability and avoiding of chemical interactions that hinder overall biodegradation.