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GKN Aerospace - Filton

GKN Aerospace - Filton

6 Projects, page 1 of 2
  • Funder: UK Research and Innovation Project Code: EP/Y034759/1
    Funder Contribution: 4,152,180 GBP

    This CDT will train the next generation of manufacturing researchers with unique capabilities to combine predictive models and in-process data, with a systems perspective, to enable faster, more flexible, and more sustainable high value manufacturing. The UK's growth lags behind Europe and North America [1], and the chancellor, whilst celebrating our advanced manufacturing sector, also states [2] that 'poor productivity, skills gaps, low business investment and the over-concentration of wealth in the South-East have led to uneven and lower growth'. Although digital technologies are recognised [3] as a key productivity enabler, integrating these into an advanced manufacturing environment is a significant challenge. Our CDT will address this from a systems perspective by using sensors, communications, controls and informatics technologies that are coupled to the physics underpinning complex manufacturing processes. This vision aligns strongly with the EPSRC's priorities (especially AI Digitalisation and Data); the EPSRC Made Smarter programmes, and the UK Innovation Strategy's [4] digital and manufacturing priorities. However, embedding Digital Manufacturing into the UK economy will require people with new doctoral-level skill sets dedicated to the four productivity challenges in manufacturing: 1. sustainability - an emerging underpinning theme in our stakeholder discussions. 2. speed - reducing production lead time; 3. quality - eliminating rework whilst achieving functional performance; 4. flexibility - adaptive production systems that eliminate intrusive setup/measurement; The CDT will train cohorts that focus on cross-disciplinary research at the interface between these productivity challenges and key Digital Engineering themes identified by our industrial co-creators: (1) mechanics, modelling, and intelligent control / optimisation of processes; (2) sensor networks and monitoring; (3) manufacturing informatics, system integration, and data security. We will focus on key manufacturing processes that are essential to the UK landscape: subtractive manufacturing (machining) and product assembly. We are uniquely placed to enable this approach: we lead the machining capability on behalf of the High Value Manufacturing Catapult, collaborate on the Manufacturing Made Smarter Research Centre in Connected Factories, (with a focus on assembly automation), and through Factory 2050 we host the UK's first state of the art factory entirely dedicated to reconfigurable robotic, digitally assisted assembly and machining technologies. We will provide a unique opportunity for students to study alongside peers with a common application focus in machining, assembly, and digital engineering for manufacturing, leveraging the world leading environment provided by the Advanced Manufacturing Research Centre. This will enable the highest standards of subject-specific research training, underpinned by Sheffield's breadth of activity in engineering science. We will tailor the first year training to support their transition into the centre, and provide cohort experiences that reinforce system-level thinking and leadership skills, to ensure that our alumni's impact on society far exceeds that of a typical PhD student. Training will be undertaken individually, within a cohort, across the centre, and in combination with other centres and groups. Through this approach, we will achieve horizontal and vertical integration of the student experience within the centre and will support students in developing the specific skills required for their research. This will foster a collective culture in key training areas such as leadership, inclusion, innovation and communication, amply preparing students for their future careers. [1] IMF, World Economic Outlook Jan 2023 [2] Chancellor Jeremy Hunt's speech at Bloomberg, 27/1/2023 [3] RAEng/IET Connecting Data Report 2015 [4] UK Innovation Strategy: Leading the future by creating it

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  • Funder: UK Research and Innovation Project Code: EP/Y023994/1
    Funder Contribution: 2,707,040 GBP

    Great Western Supercluster for Hydrogen Impact for Future Technologies (GW-SHIFT) is co-created by world-leading academic expertise (Universities of Bath, Exeter, Bristol, Cardiff, Swansea, South Wales, Plymouth), innovative civic partners (Western Gateway, Great South West, West of England Combined Authority) and cutting-edge industries (Hydrogen South West, Airbus, GKN, Bristol Airport, easyJet, Bristol Port Company, National Composites Centre, Offshore Renewable Energy Catapult, Johnson Matthey, etc.) to drive concentrated impact across the H2 ecosystem of South West England and South Wales. It will catalyse cross-sectoral, cross-regional and interdisciplinary opportunities for long-term impact. The ambition of GW-SHIFT is to grow from a nascent cluster to an established supercluster which is uniquely placed to lead the delivery of the green H2 economies needed to decarbonise the UK, driving joined-up impact that spans multiple sectors (maritime, road, rail, aerospace, chemicals) across the region's unique testbed of urban, rural, and coastal areas and resources. GW-SHIFT has been co-created by its academic, civic and industry partners with a shared vision to maximise the enormous potential of the region's H2 ecosystem. Its impact will power clean, inclusive growth across the region, maximising world-leading academic knowledge and H2 assets, and enabling key government strategies and targets for a low carbon H2 future. This includes Powering Up Britain and British Energy Strategy targets for 10GW H2 production capacity by 2030 and 100,000 new jobs, £13bn GVA by 2050. The creation of the supercluster directly addresses key regional strategies and action plans, including the Western Gateway's H2 vision and 'Powering a Greener, Fairer Future' strategy, Great South West's "Speed to the West," WECA's Climate and Ecological Strategy and Action Plan, the West of England Local Industrial Strategy and the Welsh Government's Hydrogen in Wales pathway. Success of the supercluster can deliver the region's targets for 17,000 new H2 jobs by 2050. GW-SHIFT will drive impact through its aims and objectives to: 1. Grow the GW-SHIFT supercluster of academic, civic and industry partners towards established and sustainable supercluster status via policy and theme conversations and academic-civic-industry secondments. 2. Deliver high impact co-created collaborative projects, with 20 short sprint projects and eight 1-2 year collaborative match-funded projects, leading to the development of new products, processes and techniques, new spin-out companies, significant follow-on funding, new jobs, and regional and national policy impacts. 3. Deliver place-based capacity building across the South-West of England and South Wales H2 ecosystem through entrepreneurial training to academic researchers (including early career), civic and industry staff, cross-mentoring programmes, and upskilling programmes to equip regional workforces for the opportunities of the future H2 economy. 4. Engage key stakeholders across the region (civic, industry, regulatory, public, schools, etc.) via public engagement, school outreach and curriculum development, wider academic, industry and policy engagement to raise awareness of the benefits and opportunities of a future H2 economy and to encourage public acceptability of hydrogen. The establishment of GW-SHIFT as a hydrogen supercluster for the South of England and South Wales will enable maximum impact from joined-up strategic advances in H2 production, storage and distribution, conversion, end-use applications (for mobility, heating, power), industrial feedstocks, and cross-cutting issues (economic, environmental, social and safety). It will be a critical enabler of a thriving low carbon hydrogen sector in the South-West and South Wales, with national and global applications, delivering energy security, skills, economic growth, supply chain development and driving Net Zero innovations.

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  • Funder: UK Research and Innovation Project Code: EP/X038963/1
    Funder Contribution: 10,714,400 GBP

    A thriving, low carbon hydrogen sector is essential for the UK's plans to build back better with a cleaner, greener energy system. Hydrogen has the potential to reduce emissions in some of the highest-emitting and most difficult to decarbonise areas of the economy, which must be transformed rapidly to meet Net Zero targets. To achieve this, large amounts of low carbon hydrogen and alternative liquid fuels will be needed. These must be stored and transported to their point of use. There remain significant research challenges across the whole value chain and researchers, industry and policy makers must work collaboratively and across disciplines to drive forward large-scale implementation of hydrogen and alternative liquid fuels as energy vectors and feedstocks. The flagship UK-HyRES hub will identify, prioritise and deliver solutions to research challenges that must be overcome for widespread adoption of hydrogen and alternative liquid fuels. It will be a focus for the UK research community, both those who are already involved in hydrogen research and those who must be involved in future. The UK-HyRES hub will provide a network and collaboration platform for fundamental research, requiring the combined efforts of scientists, engineers, social scientists and others. The UK-HyRES team will coordinate a national, interdisciplinary programme of research to ensure a pipeline of projects that can deliver commercialisation of hydrogen and alternative liquid fuel technologies that are safe, acceptable, and environmentally, economically and socially sustainable, de-coupling fossil fuels from our energy system and delivering greener energy. We intend that, within its five-year funding window and beyond, UK-HyRES will be recognised internationally as a global centre of excellence and impact in hydrogen and alternative liquid fuel research.

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  • Funder: UK Research and Innovation Project Code: EP/Y034775/1
    Funder Contribution: 5,108,730 GBP

    The UK composites industry faces an imperative to prioritise sustainability. The urgent need to reduce impact on the environment and ensure the availability of resources for future generations is critical to securing a prosperous and resilient future. Composite materials are crucial for delivering a Net-Zero future but pose several unique technical challenges. Sustainable Composites Engineering defines a holistic means of achieving environmental neutrality for composite products through production, service, and reuse. It incorporates the pursuit of more sustainable composite materials, with a mission of creating inherently sustainable composite solutions, able to perform in diverse environments, and made using new scientific advances, and new energy efficient, waste-free manufacturing procedures. Our proposed CDT in Innovation for Sustainable Composites Engineering will address the challenges by developing a workforce equipped with the skills to become leaders in the future sustainable economy and support UK industry competitiveness. Our CDT is jointly created by the Bristol Composites Institute, the University of Nottingham and the National Composites Centre (NCC). In addition to the EPSRC funding our CDT is also supported by industry and we have received 27 letters of support from companies in the UK Composites sector: Aerospace (Airbus, Rolls-Royce, Dowty, Leonardo, GKN), Defence (QinetiQ, AWE, BAE Systems), Automotive (Gordan Murray, JLR), Wind Energy (Vestas, EDF-Renewables), Marine (Tods), Rail (Network Rail), Oil and Gas (Magma Global), Hydrogen (Luxfer) alongside material suppliers (Hexcel, Solvay, iCOMAT, SHD), and specialist design and manufacturing companies (Pentaxia, Actuation Lab, LMAT, Molydyn), as well as RTOs (NPL, NCC). The total industrial commitment to our CDT is >£10M, with>£4M from NCC. From this it is clear that our CDT fits the Focus Area of Meeting a User Need. The CDT will provide a science-based framework for innovative, curiosity driven research and skills development to facilitate composites as the underpinning technology for a sustainable future. Critically, the CDT will offer an agile doctoral educational environment focused on advanced competencies and skills, tailored to industrial and commercial needs, providing academic excellence and encourage innovation. The ambitious goal of spanning Technology Readiness Levels (TRL 1-4) will be achieved by having a mix of university-based PhDs and industrially-based EngDs . Fundamental industrial sponsored research will be carried out by PhD students based at the Universities. The EngD students will spend 75% of their time in industry conducting a research project that is defined industry. Students will complete their doctoral studies in four years, the doctoral research will run concurrently with the taught component, so students are immersed in the research environment from the outset. The bespoke training programme demands the critical mass of a cohort. A specific role on our Management Board focuses on maximising cohort benefits to students. The cohort continuity across years will be ensured by a peer-to-peer mentoring programme, with all new students assigned a student mentor to support their studies, thereby creating an inclusive environment to provide students with a sense of place and ownership. Methods for developing and maintaining a cohort across multiple sites will be supported by our previous experience with the IDCs strategy and by: -A first year based in Bristol with students co-located to encourage interaction. -In-person workshops in year 2 credit bearing units and professional activities. -Peer-to-peer individual mentoring, as well as in DBT and credit-bearing workshops. -Annual welcome cohort integration event. -Annual conference and student-led networking. -Internal themed research seminars and group meetings -Student-led training and outreach activities.

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  • Funder: UK Research and Innovation Project Code: EP/Y035631/1
    Funder Contribution: 7,929,040 GBP

    The EPSRC CDT in Net Zero Aviation in partnership with Industry will collaboratively train the innovators and researchers needed to find the novel, disruptive solutions to decarbonise aviation and deliver the UK's Jet Zero and ATI's Destination Zero strategies. The CDT will also establish the UK as an international hub for technology, innovation and education for Net Zero Aviation, attracting foreign and domestic investment as well as strengthening the position of existing UK companies. The CDT in Net Zero Aviation is fully aligned with and will directly contribute to EPSRC's "Frontiers in Engineering and Technology" and "Engineering Net Zero" priority areas. The resulting skills, knowledge, methods and tools will be decisive in selecting, integrating, evaluating, maturing and de-risking the technologies required to decarbonise aviation. A systems engineering approach will be developed and delivered in close collaboration with industry to successfully integrate theoretical, computational and experimental methods while forging cross theme collaborations that combine science, technology and engineering solutions with environmental and socio-economic aspects. Decarbonising aviation can bring major opportunities for new business models and services that also requires a new policy and legislative frameworks. A tailored, aviation focused training programme addressing commercialisation and route to market for the Net Zero technologies, operations and infrastructure will be delivered increasing transport and employment sustainability and accessibility while improving transport connectivity and resilience. Over the next decade innovative solutions are needed to tackle the decarbonisation challenges. This can be only achieved by training doctoral Innovation and Research Leaders in Net Zero Aviation, able to grasp the technology from scientific fundamentals through to applied engineering while understanding the associated science, economics and social factors as well as aviation's unique operational realities, business practices and needs. Capturing the interdependencies and interactions of these disciplines a transdisciplinary programme is offered. These ambitious targets can only be realised through a cohort-based approach and a consortium involving the most suitable partners. Under the guidance of the consortium's leadership team, students will develop the required ethos and skills to bridge traditional disciplinary boundaries and provide innovative and collaborative solutions. Peer to peer learning and exposure to an appropriate mix of disciplines and specialities will provide the opportunity for individuals and interdisciplinary teams to collaborate with each other and ensure that the graduates of the CDT will be able to continually explore and further develop opportunities within, as well as outside, their selected area of research. Societal aspects that include public engagement, awareness, acceptance and influencing consumer behaviour will be at the heart of the training, research and outreach activities of the CDT. Integration of such multidisciplinary topics requires long term thinking and awareness of "global" issues that go beyond discipline and application specific solutions. As such the following transdisciplinary Training and Research Themes will be covered: 1. Aviation Zero emission technologies: sustainable aviation fuels, hydrogen and electrification 2. Ultra-efficient future aircraft, propulsion systems, aerodynamic and structural synergies 3. Aerospace materials & manufacturing, circular economy and sustainable life cycle 4. Green Aviation Operations and Infrastructure 5. Cross cutting disciplines: Commercialisation, Social, Economic and Environmental aspects 75 students across the UK, from diverse backgrounds and communities will be recruited.

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