
Celsa Steel UK
Celsa Steel UK
9 Projects, page 1 of 2
assignment_turned_in Project2021 - 2025Partners:Department for International Trade, EA, Colorado School of Mines, Mandalay Resources, Oakdene Hollins (United Kingdom) +77 partnersDepartment for International Trade,EA,Colorado School of Mines,Mandalay Resources,Oakdene Hollins (United Kingdom),Cornwall Resources Limited,Critical Minerals Association,Apto Solutions,Cornwall Resources Limited,Levin Sources,Natural History Museum,The Coal Authority,HSSMI Ltd,UNIVERSITY OF EXETER,Cornwall Council,Marine Minerals Ltd,EYDE Cluster,Cornish Mining World Heritage,Advanced Propulsion Centre UK Ltd (APC),Less Common Metals Ltd,Pact,Life Saver Power,PV3 Technologies Ltd,Ravel,CB2tech Limited,Roskill Information Services Ltd,Geothermal Engineering Ltd,The Natural History Museum,Beta Technology Limited,Satarla,LCM,Geothermal Engineering Ltd,Norwegian University of Science and Technology Science and Technology,HyProMag,DEFRA,Critical Materials Institute,HyProMag,Apto Solutions,Cobalt Institute,Cornish Lithium Ltd,EYDE Cluster,CB2tech Limited,Ravel,Celsa Steel UK,Bullitt,ENVIRONMENT AGENCY,HSSMI Ltd,Mkango Resources Limited,Satarla,Cornwall Council,Bullitt,CSM,Advanced Propulsion Centre UK Ltd (APC),Norwegian University of Science and Technology,University of Exeter,Mkango Resources Limited,Circunomics,Kite Air Ltd,PV3 Technologies Ltd,Minviro,The Coal Authority,University of Exeter,Roskill Information Services Ltd,Circunomics,Cobalt Institute,NTNU (Norwegian Uni of Sci & Technology),Marine Minerals Ltd,Life Saver Power,Levin Sources,Critical Minerals Association,Kite Air Ltd,Celsa Steel UK,Beta Technology Ltd,Cornish Mining World Heritage,Environment Agency,Pact,Cornish Lithium Ltd,Oakdene Hollins Ltd,Cobalt Development Institute,Minviro,Critical Materials Institute,UK Trade and InvestmentFunder: UK Research and Innovation Project Code: EP/V011855/1Funder Contribution: 4,436,180 GBPThe Circular Economy (CE) is a revolutionary alternative to a traditional linear, make-use-dispose economy. It is based on the central principle of maintaining continuous flows of resources at their highest value for the longest period and then recovering, cascading and regenerating products and materials at the end of each life cycle. Metals are ideal flows for a circular economy. With careful stewardship and good technology, metals mined from the Earth can be reused indefinitely. Technology metals (techmetals) are an essential, distinct, subset of specialist metals. Although they are used in much smaller quantities than industrial metals such as iron and aluminium, each techmetal has its own specific and special properties that give it essential functions in devices ranging from smart phones, batteries, wind turbines and solar cells to electric vehicles. Techmetals are thus essential enablers of a future circular, low carbon economy and demand for many is increasing rapidly. E.g., to meet the UK's 2050 ambition for offshore wind turbines will require 10 years' worth of global neodymium production. To replace all UK-based vehicles with electric vehicles would require 200% of cobalt and 75% of lithium currently produced globally each year. The UK is 100% reliant on imports of techmetals including from countries that represent geopolitical risks. Some techmetals are therefore called Critical Raw Materials (high economic importance and high risk of supply disruption). Only four of the 27 raw materials considered critical by the EU have an end-of-life recycling input rate higher than 10%. Our UKRI TechMet CE Centre brings together for the first time world-leading researchers to maximise opportunities around the provision of techmetals from primary and secondary sources, and lead materials stewardship, creating a National Techmetals Circular Economy Roadmap to accelerate us towards a circular economy. This will help the UK meet its Industrial Strategy Clean Growth agenda and its ambitious UK 2050 climate change targets with secure and environmentally-acceptable supplies of techmetals. There are many challenges to a future techmetal circular economy. With growing demand, new mining is needed and we must keep the environmental footprint of this primary production as low as possible. Materials stewardship of techmetals is difficult because their fate is often difficult to track. Most arrive in the UK 'hidden' in complex products from which they are difficult to recover. Collection is inefficient, consumers may not feel incentivised to recycle, and policy and legislative initiatives such as Extended Producer Responsibility focus on large volume metals rather than small quantity techmetals. There is a lack of end-to-end visibility and connection between different parts of techmetal value chains. The TechMet consortium brings together the Universities of Exeter, Birmingham, Leicester, Manchester and the British Geological Survey who are already working on how to improve the raw materials cycle, manufacture goods to be re-used and recycled, recycle complex goods such as batteries and use and re-use equipment for as long as possible before it needs recycling. One of our first tasks is to track the current flows of techmetals through the UK economy, which although fundamental, is poorly known. The Centre will conduct new interdisciplinary research on interventions to improve each stage in the cycle and join up the value chain - raw materials can be newly mined and recycled, and manufacturing technology can be linked directly to re-use and recycling. The environmental footprint of our techmetals will be evaluated. Business, regulatory and social experts will recommend how the UK can best put all these stages together to make a new techmetals circular economy and produce a strategy for its implementation.
more_vert assignment_turned_in Project2021 - 2025Partners:Celsa Steel UK, Knowledge Transfer Network KTN, Knowledge Transfer Network KTN, The Alan Turing Institute, Materials Processing Institute (MPI) +41 partnersCelsa Steel UK,Knowledge Transfer Network KTN,Knowledge Transfer Network KTN,The Alan Turing Institute,Materials Processing Institute (MPI),Materials Processing Institute (MPI),Thyssenkrupp Tallent Ltd,Constellium UK Ltd,University of Sheffield,TISCO,Ferroday Ltd,Pro Steel Engineering,National Metals Technology Centre,Alloyed Limited,Gestamp Tallent Ltd,STFC - LABORATORIES,AMRC,National Composites Centre,NCC,Diamond Light Source,The Manufacturing Technology Centre Ltd,Science and Technology Facilities Council,Seco Tools,Celsa Steel UK,MTC,ESI UK Ltd,The Alan Turing Institute,Seco Tools,Tata Steel (United Kingdom),University of Sheffield,ESI (United Kingdom),Rolls-Royce (United Kingdom),Sheffield City Region,Pro Steel Engineering,Constellium UK Ltd,Alloyed Limited,Rolls-Royce (United Kingdom),STFC - Laboratories,ADVANCED MANUFACTURING RESEARCH CENTRE,Rolls-Royce Plc (UK),Diamond Light Source,Tata Group UK,Ferroday Ltd,ESI UK Ltd,Sheffield City Region,[no title available]Funder: UK Research and Innovation Project Code: EP/V061798/1Funder Contribution: 4,049,200 GBPThe Materials Made Smarter Centre has been co-created by Academia and Industry as a response to the pressing need to revolutionise the way we manufacture and value materials in our economy. The UK's ability to manufacture advanced materials underpins our ambitions to move towards cleaner growth and a more resource efficient economy. Innovation towards a net zero-carbon economy needs new materials with enhanced properties, performance and functionality and new processing technologies, with enhanced manufacturing capability, to make and deliver economic and societal benefit to the UK. However, significant technological challenges must still be overcome before we can benefit fully from the transformative technical and environmental benefits that new materials and manufacturing processes may bring. Our capacity to monitor and control material properties both during manufacture and through into service affect our ability to deliver a tailored and guaranteed performance that is 'right-first-time' and limit capacity to manage materials as assets through their lifetime. This reduces materials to the status of a commodity - a status which is both undeserved and unsustainable. Future materials intensive manufacturing needs to add greater value to the materials we use, be that through reduction of environmental impact, extension of product life or via enhanced functionality. Digitalisation of the materials thread will help to enhance their value by developing the tools and means to certify, monitor and control materials in-process and in-service improving productivity and stimulating new business models. Our vision is to put the UK's materials intensive manufacturing industries at the forefront of the UK's technological advancement and green recovery from the dual impacts of COVID and rapid environmental change. We will develop the advanced digital technologies and tools to enable the verification, validation, certification and traceability of materials manufacturing and work with partners to address the challenges of digital adoption. Digitisation of the materials thread will drive productivity improvements in materials intensive industries, realise new business models and change the way we value and use materials.
more_vert assignment_turned_in Project2021 - 2024Partners:University of Warwick, FeTu Ltd, CFMS Services Ltd, NEPIC, CRODA EUROPE LTD +97 partnersUniversity of Warwick,FeTu Ltd,CFMS Services Ltd,NEPIC,CRODA EUROPE LTD,EDGE Digital Manufacturing Limited,Industry Wales,Hartree Centre,University of Sheffield,Henry Royce Institute,Liberty Speciality Steels,VESUVIUS UK LTD,Mineral Products Association,Union Papertech Ltd,Tata Steel UK,University of Liverpool,Goodwin Steel Castings,Digital Catapult,EDGE Digital Manufacturing Limited,North East Process Industry ClusterNEPIC,Knowledge Centre for Materials Chemistry,N8 Research Partnership,Industry Wales,AkzoNobel,Glass Futures Ltd,Johnson Matthey Plc,British Ceramic Confederation,Union Papertech Ltd,North East Process Industry ClusterNEPIC,AkzoNobel UK,Northumbria University,British Ceramic Confederation,Building Research Establishment,Sheffield Hallam University,AkzoNobel UK,University of Sheffield,British Glass,Aluminium Federation Ltd,British Steel Ltd,Goodwin Steel Castings,North West Business Leadership Team,Sheffield Forgemasters Engineering Ltd,Johnson Matthey,Celsa Steel UK,BRE,IOM3,Henry Royce Institute,N8 Research Partnership,FeTu Ltd,Confederation of Paper Industries,Lucideon Ltd,University of Liverpool,Confederation of Paper Industries,University of Warwick,James Cropper Plc,Vesuvius UK,British Glass,British Coatings Federation,Policy Connect,Tata Steel,Imerys,Knowledge Centre for Materials Chemistry,Materials Processing Institute (MPI),Liberty Steel UK,Ferroday Ltd,British Glass,UK Steel,British Coatings Federation,Hartree Centre,[no title available],IoM3,Breedon Cement Ltd,Aluminium Federation Ltd,Northumbria University,Imerys,Mineral Products Association,Glass Futures Ltd,James Cropper Plc,CRODA EUROPE LIMITED,Johnson Matthey plc,UK Steel,Connected Digital Economy Catapult,Tata Steel (United Kingdom),Croda (United Kingdom),Building Research Establishment (BRE),Ferroday Ltd,Celsa Steel UK,CERAM Research,PYROPTIK INSTRUMENTS LIMITED,North West Business Leadership Team,LKAB Minerals Ltd,CFMS Services Ltd,Policy Connect,Sheffield Forgemasters Engineering Ltd,LKAB Minerals Ltd,Breedon Cement Ltd,Science and Technology Facilities Council,PYROPTIK INSTRUMENTS LIMITED,Materials Processing Institute (MPI),CFMS Ltd,SHU,British Steel LtdFunder: UK Research and Innovation Project Code: EP/V026402/1Funder Contribution: 2,259,080 GBPThe UK Foundation Industries (Glass, Metals, Cement, Ceramics, Bulk Chemicals and Paper), are worth £52B to the UK economy, produce 28 million tonnes of materials per year and account for 10% of the UK total CO2 emissions. These industries face major challenges in meeting the UK Government's legal commitment for 2050 to reduce net greenhouse gas emissions by 100% relative to 1990, as they are characterised by highly intensive use of both resources and energy. While all sectors are implementing steps to increase recycling and reuse of materials, they are at varying stages of creating road maps to zero carbon. These roadmaps depend on the switching of the national grid to low carbon energy supply based on green electricity and sustainable sources of hydrogen and biofuels along with carbon capture and storage solutions. Achievement of net zero carbon will also require innovations in product and process design and the adoption of circular economy and industrial symbiosis approaches via new business models, enabled as necessary by changes in national and global policies. Additionally, the Governments £4.7B National Productivity Investment Fund recognises the need for raising UK productivity across all industrial sectors to match best international standards. High levels of productivity coupled with low carbon strategies will contribute to creating a transformation of the foundation industry landscape, encouraging strategic retention of the industries in the UK, resilience against global supply chain shocks such as Covid-19 and providing quality jobs and a clean environment. The strategic importance of these industries to UK productivity and environmental targets has been acknowledged by the provision of £66M from the Industrial Strategy Challenge Fund to support a Transforming Foundation Industries cluster. Recognising that the individual sectors will face many common problems and opportunities, the TFI cluster will serve to encourage and facilitate a cross sectoral approach to the major challenges faced. As part of this funding an Academic Network Plus will be formed, to ensure the establishment of a vibrant community of academics and industry that can organise and collaborate to build disciplinary and interdisciplinary solutions to the major challenges. The Network Plus will serve as a basis to ensure that the ongoing £66M TFI programme is rolled out, underpinned by a portfolio of the best available UK interdisciplinary science, and informed by cross sectoral industry participation. Our network, initially drawn from eight UK universities, and over 30 industrial organisations will support the UK foundation industries by engaging with academia, industry, policy makers and non-governmental organisations to identify and address challenges and opportunities to co-develop and adopt transformative technologies, business models and working practices. Our expertise covers all six foundation industries, with relevant knowledge of materials, engineering, bulk chemicals, manufacturing, physical sciences, informatics, economics, circular economy and the arts & humanities. Through our programme of mini-projects, workshops, knowledge transfer, outreach and dissemination, the Network will test concepts and guide the development of innovative outcomes to help transform UK foundation industries. The Network will be inclusive across disciplines, embracing best practice in Knowledge Exchange from the Arts and Humanities, and inclusive of the whole UK academic and industrial communities, enabling access for all to the activity programme and project fund opportunities.
more_vert assignment_turned_in Project2021 - 2024Partners:Celsa Steel UK, Encirc Ltd, Morgan Advanced Materials, International Synergies Ltd, IoM3 +127 partnersCelsa Steel UK,Encirc Ltd,Morgan Advanced Materials,International Synergies Ltd,IoM3,Norton Aluminium Ltd,Siemens plc (UK),URM (UK) Limited,CLT Carbon Limiting Technologies,AMETEK (UK),Greenology (Teeside) Limited,North East Process Industry ClusterNEPIC,AkzoNobel UK,Cranfield University,NWL,Cast Metals Federation,EnergyNest AS,North East Process Industry ClusterNEPIC,Fives Stein Limited,Jayplas (J&A Young (Leicester) Ltd),Diageo plc,Croda (United Kingdom),British Glass,SIEMENS PLC,Encirc Ltd,Aluminium Federation Ltd,Confederation of Paper Industries,NSG Group (UK),EnergyNest AS,LafargeHolcim,Trent Refractories Ltd,Bunting Magnetics Europe (UK),Sheffield Refractories Ltd,Beatson Clark Limited,NEPIC,Society of Glass Technology,Celsa Steel UK,British Glass,Glass Technology Services Ltd GTS,AMETEK UK,Materials Processing Institute (MPI),British Ceramic Confederation,Almath Crucibles Ltd,Mineral Products Association,CRODA EUROPE LIMITED,IS-Instruments Ltd,F.I.C (UK) Limited,Emerson Advanced Design Center,F.I.C (UK) Limited,Chemical Industries Association Ltd,Industry Wales,CRODA EUROPE LTD,Glass Technology Services Ltd GTS,NSG Holding (Europe) Limited,Saica Paper UK Ltd,Guardian Industries (International),Power Minerals Ltd,Emerson Advanced Design Center,Confederation of Paper Industries,Greenology (Teeside) Limited,British Ceramic Confederation,Kimberly-Clark Limited (UK),Power Minerals Ltd,Saint Gobain Glass Industry,Breedon Cement Ltd,AkzoNobel,Glass Futures Ltd,ANSYS,Heraeus Electro-Nite,Capital Refractories Limited,International Synergies Ltd,NETZSCH (UK),Texon (UK),Zentia (Ceiling Solutions Limited) (UK),Jayplas (J&A Young (Leicester) Ltd),Netzsch Instruments,Texon (UK),Capital Refractories Limited,Breedon Cement Ltd,Diageo plc,Saint Gobain Glass Industry,Imerys,Heraeus Electro-Nite,Glass Futures Ltd,Sheffield Refractories Ltd,Norton Aluminium Ltd,Guardian Industries (International),Modern Built Environment,Liberty House Group (UK),Saica Paper UK Ltd,Beatson Clark Limited,Imerys Minerals Ltd,Hanson Heidelberg Cement Group,Aluminium Federation Ltd,CLT Carbon Limiting Technologies,KNOWLEDGE TRANSFER NETWORK LIMITED,[no title available],Knowledge Transfer Network,Lucideon Ltd,Magnet Applications Ltd,Society of Glass Technology,Morgan Crucible,CRANFIELD UNIVERSITY,Cast Metals Federation,Materials Processing Institute (MPI),IOM3,Industry Wales,Fives Stein Limited,Northumbrian Water Group plc,LafargeHolcim,AkzoNobel UK,Luxfer MEL Technologies,Alpek Polyester UK Ltd,Catal International Ltd,Ansys UK Ltd,Constellium UK Ltd,VESUVIUS UK LTD,Constellium UK Ltd,Kimberly-Clark Limited (UK),URM (UK) Limited,Alpek Polyester UK Ltd,Mineral Products Association,Vesuvius UK,Morgan Advanced Materials plc (UK),IS-Instruments Ltd,Catal International Ltd,British Glass,Almath Crucibles Ltd,Zentia (Ceiling Solutions Limited) (UK),CERAM Research,Chemical Industries Association Ltd,Liberty House Group (UK)Funder: UK Research and Innovation Project Code: EP/V054627/1Funder Contribution: 4,836,820 GBPThe Transforming the Foundation Industries Challenge has set out the background of the six foundation industries; cement, ceramics, chemicals, glass, metals and paper, which produce 28 Mt pa (75% of all materials in our economy) with a value of £52Bn but also create 10% of UK CO2 emissions. These materials industries are the root of all supply chains providing fundamental products into the industrial sector, often in vertically-integrated fashion. They have a number of common factors: they are water, resource and energy-intensive, often needing high temperature processing; they share processes such as grinding, heating and cooling; they produce high-volume, often pernicious waste streams, including heat; and they have low profit margins, making them vulnerable to energy cost changes and to foreign competition. Our Vision is to build a proactive, multidisciplinary research and practice driven Research and Innovation Hub that optimises the flows of all resources within and between the FIs. The Hub will work with communities where the industries are located to assist the UK in achieving its Net Zero 2050 targets, and transform these industries into modern manufactories which are non-polluting, resource efficient and attractive places to be employed. TransFIRe is a consortium of 20 investigators from 12 institutions, 49 companies and 14 NGO and government organisations related to the sectors, with expertise across the FIs as well as energy mapping, life cycle and sustainability, industrial symbiosis, computer science, AI and digital manufacturing, management, social science and technology transfer. TransFIRe will initially focus on three major challenges: 1 Transferring best practice - applying "Gentani": Across the FIs there are many processes that are similar, e.g. comminution, granulation, drying, cooling, heat exchange, materials transportation and handling. Using the philosophy Gentani (minimum resource needed to carry out a process) this research would benchmark and identify best practices considering resource efficiencies (energy, water etc.) and environmental impacts (dust, emissions etc.) across sectors and share information horizontally. 2 Where there's muck there's brass - creating new materials and process opportunities. Key to the transformation of our Foundation Industries will be development of smart, new materials and processes that enable cheaper, lower-energy and lower-carbon products. Through supporting a combination of fundamental research and focused technology development, the Hub will directly address these needs. For example, all sectors have material waste streams that could be used as raw materials for other sectors in the industrial landscape with little or no further processing. There is great potential to add more value by "upcycling" waste by further processes to develop new materials and alternative by-products from innovative processing technologies with less environmental impact. This requires novel industrial symbioses and relationships, sustainable and circular business models and governance arrangements. 3 Working with communities - co-development of new business and social enterprises. Large volumes of warm air and water are produced across the sectors, providing opportunities for low grade energy capture. Collaboratively with communities around FIs, we will identify the potential for co-located initiatives (district heating, market gardening etc.). This research will highlight issues of equality, diversity and inclusiveness, investigating the potential from societal, environmental, technical, business and governance perspectives. Added value to the project comes from the £3.5 M in-kind support of materials and equipment and use of manufacturing sites for real-life testing as well as a number of linked and aligned PhDs/EngDs from HEIs and partners This in-kind support will offer even greater return on investment and strongly embed the findings and operationalise them within the sector.
more_vert assignment_turned_in Project2021 - 2025Partners:Arup Group Ltd, Sero Group, Arup Group, Resilience Partners Ltd, Celsa Steel UK +14 partnersArup Group Ltd,Sero Group,Arup Group,Resilience Partners Ltd,Celsa Steel UK,Galia Digital Limited,Cardiff University,Ove Arup & Partners Ltd,DXC Technology,High Speed Two HS2 Ltd,Resilience Partners Ltd,DXC Technology,High Speed Two HS2 Limited,Department for Transport,Sero Group,Galia Digital Limited,Cardiff University,CARDIFF UNIVERSITY,Celsa Steel UKFunder: UK Research and Innovation Project Code: EP/V042521/1Funder Contribution: 424,033 GBPThis project will demonstrate how one of the largest industries in the UK can utilise a digital platform to harness the benefits of a sustainable circular supply chain, so as to reduce waste, increase safety, and promote greater fiscal responsibility. The Architecture, Engineering & Construction (AEC) sector plays a crucial role in the UK economy by employing over 2 million people to deliver civil engineering projects that underpin our economic growth. One of the biggest contributors to GDP, the ACE sector represents commercial activity spanning individual contractors through to multi-national corporations collaborating through complex asset distribution networks that account for over £10 billion of trade. This network of activity consumes millions of tonnes of materials and produces more waste than all other industries combined, partly due to an inability to maintain an industry wide knowledge of material usage. Reclamation accounts for a fraction of industry activity due to intensive manual costs and is only economically viable for high cost, often historically valuable, materials. A key challenge therefore is a need to not only reclaim, but to track all material/asset usage throughout their lifecycles. Our approach is to build a digital platform and assess the associated business models within which the built environment can provide the tracing of materials without evasive building inspections for recall and resume activity. The main outcomes of the research will be: 1. A digital (software) platform that harnesses the potential of multi-layered blockchains, to balance local autonomy of transaction recording/management, whilst maintaining a consistent provenance trail of recorded activity within each stage of the AEC lifecycle. 2. The concept and implementation of a 'material & service passport' to show the circularity potential of materials/ components/ assets/ services and enable stakeholders (e.g. designers, main contractors, manufacturers and clients) to assess the likelihood for circularity. 3. A road map based on the co-developed (with industry) digital platform and circular supply chain models, to incentivise collective supply chain behaviours towards circular economy and environmental sustainability.
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