Recent advances in the measurement of flow in highly energetic tidal currents allows the effects of both turbulence and ocean waves to be characterised. This provides improved understanding of the causes of failure in tidal devices, including blades, seals, bearings, PTO & other critical components. Combining this new understanding with state-of-the-art condition monitoring systems will allow fault-tolerant, resilient, components to be designed. The project will combine innovation in flow measurement, condition monitoring and turbine components with tide-to-wire modelling to design reliable power take off & control systems delivering grid compliant energy. This is only possible by the inclusion of partners with: (1.) a proven track record of high resolution flow measurements in the highly energetic waters of the EMEC tidal site, (2.) access to open- sea pilot test site and turbine data, (3.) world leading capabilities in testing of materials for the marine environment, in design, construction, installation and operation of tidal devices, condition monitoring / condition- based maintenance, world leading tank test facilities, and a detailed understanding of technology verification & certification in offshore energy. Machines using the outputs of the project will be a key part of new bankable projects to deliver electricity at a highly competitive LCE. Through the design of reliable intelligent blades and components with integrated condition monitoring, for the first time, provide [...know how...] for Real Turbines, operating in Real Seas and under Real Conditions.

MADE4WIND aims to develop and test innovative components' concepts for a 15MW offshore Floating Wind Turbine (FWT) consisting of new designs and manufacturing techniques for blades, substructure, and drivetrain. The main results obtained in the project will be: - Novel FWT component design (and validation at reduced-scale): Lighter and recyclable WT blades; Improved TLP substructure (including lightweight floater concept, smaller gravity anchor and lighter tendons); and Improved drivetrain design (by a Compact generator with less rare-earths, and more reliable converter). - New material applications: new blade toughening material; new concrete; and Aluminum rebars for floating substructure. - New manufacturing processes: Preform for manufacturing blades. - Recyclability/Reuse of composites from Blades, concrete from substructure, and Aluminum rebars. - New software tools: Novel maintenance strategy and remote control systems; Improved modelling tool for LCoE analysis; Virtual model of 15MW FWT. - Guidelines: Integrated sustainability assessment; Biodiversity protection strategy; Training pathways for offshore wind local industry; Position paper with Offshore Wind stakeholders. These innovations will jointly allow future FWT to include new circular lightweight materials, minimize the impact of sea habitats, increase operational availability, reduce maintenance needs and minimize LCoE; thus, unlocking the massive deployment of >15MW floating WFs in Europe and worldwide. Partners' expertise will be key for project success, as they cover different expertise along the offshore wind value chain: Academia (SINTEF, AAU, NTNU, IFEU), consultancy (ZABALA), material suppliers (Norsk Hydro, Fibertex), WT components manufacturers (Acciona, Ingeteam, Indar) and WT manufacturer (Siemens-Gamesa). Moreover, in addition to partners' research skills, MADE4WIND proposes a strong dissemination plan, clustering with relevant Offshore Wind stakeholders, to maximise future impacts.