ReBioCycle proves a portfolio of bioplastic sorting and recycling technologies within 3 complementary waste-processor-centric HUB at DEMO scale and in the real operational environment the effective and efficient recycling of 3x types of bioplastics (PLA, PHA, Mater-Bi) to demonstrate higher impact of obtaining the same or superior grade recycled polymers and other higher value applications. - NL HUB chemical technology upscaling to TRL 6. Using TORWASH technology to recycle PLA & PHA polymers (500 kg each. KPI: at least 1 m3 solution of monomers from each of PLA/PHA free of solids. The NCTP Group waste sorting site of Heerenveen (Friesland, NL) and TEC, PBM, Corbion will be involved. - IT HUB chemical technology upscaling to TRL 7. NOVAMONT technology will be used to recycle 600 kg of mixed composites including Mater-Bi. Also PHA from the NL and ES Hub will be tested in the IT HUB to blend into further Mater-Bi bioplastic formulations. IREN Group waste sorting site of Borgaro Torinese (Piedmont, Italy) and NOVAMONT’s new dedicated bioplastics recycling section within its Terni (IT) plant will be involved. - ES HUB Enzymatic recycling technology brought to TRL 6 , producing 50 kg within reactors of 200 litre s (CSIC (supported by AIMPLAS pre-treatment). Microbial recycling technology (by the AD “short-circuited” technology of GPB and UCD via pure culture fermentation ) brought to TRL 7 resulting outcomes 100kg rPHA (PHBV & PHBHx) and 20 kg rPHBV. Mechanical Technology upscaling to TRL 7 with the KPI level to be achieved 250 kg bioplastic recycle (TCD, AIMPLAS involved). HUB activities in SAV waste sorting site of Manises (Valencia, Spain). ReBioCycle will verify the industrial grade specifications by biopolymer brand owners and via demonstration of real-world products: durable (ARAPAHA: PLA) and multi-use packaging (SULAPAC: PHA and Mater-Bi). The LCA analysis by ARCHA and tailored D&E plan by partners EUBP and MAGFI will facilitate KER uptake.

The global consumption of textiles is increasing, with global production of the two most relevant fibres, cotton and polyester, expected to grow by 40% before 2023. There is also no EU-wide plan on how to deal with the existing and anticipated textile waste: currently less than 1% of the material used to produce clothing is recycled into new clothing in a closed-loop process while 87% is landfilled or incinerated. By January 2025 new EU Directive 2018/851 will require all member states to establish a separate household textile waste collection and respect increasing minimum recycling goals, but the pure legislative approach cannot alone solve the growing textile waste problem. Based on estimates from experts, we see that 1% of textile waste entering closed loops leads to 100B euros market loss each year. If a 30% recycling rate is reached (similar to average plastic packaging recycling rates), we will be able to valorize a 30 billion euros/year market. The ambition of T-REX is to contribute to a paradigm shift from household textile waste into desired feedstock. Moreover, we aim to demonstrate that this new commodity and the business models based on it can be completely implemented within the EU. By involving major players across the whole value chain, we aim to demonstrate that a new ecosystem approach, with harmonized methods and quality criteria, can lead to a better understanding of our current textile waste and therefore better upcycling rates into new garments. We also intend to demonstrate that such products can appeal to consumers while at the same time be designed for further recycling. Our goal is to reduce CO2 emissions by 30% across the complete value chain by 2030 by helping to end plastic waste. This project will arm the EU with a commercially viable option to tackle the textile waste and the environmental problems it causes, whilst offering new fields to explore for EU businesses, new know-how for our citizens and, new workforces for the future.