Development of efficient, safe, green, and reconfigurable manufacturing systems requires seamless integration between software and hardware solutions, requiring cooperation between experts from different fields. The project aims to make advancements in green manufacturing systems through collaborative robots (CoBots), making them viable for SMEs. The field of robotics faces the challenge of a disconnect between experts from computer science that provide generic solutions and the end-users that work and interact with the hardware. By bridging this gap to enable the development of lightweight, efficient, and sustainable CoBots, SureROB will holistically train skilled researchers to contribute to European manufacturing. Through a well-balanced consortium of renowned academic bodies and industrial partners from seven countries, SureROB will develop and benchmark industrially feasible solutions. The focus would be not only to make the manufacturing process sustainable, but also address the sustainability of manufacturing CoBots themselves. Green tools and techniques will be developed. An important target would be achieving up to 20% reduction in the weight of the robot's components (drives and arms), resulting in lower energy consumption without compromising on the system reliability and robustness. Structural and geometric optimisation of the drives and arms will be investigated to improve the dynamic behaviour and efficiency with software-based design solutions. These will be supported with vibration control strategies working in sync with optimised path planning and condition monitoring strategies. Numerical and experimental evaluation of the developed solutions will be conducted for benchmarking them against the reference system. SureROB will address the cost and impact of existing technologies to make them economically feasible and eco-friendly, and will actively disseminate the results, engage with the public, and promote open science.